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DOALL DC-1000CNC 33.5" X 40" HERCULES SERIES AUTOMATIC HORIZONTAL DUAL COLUMN ENCLOSED CNC METAL CUTTING BAND SAW

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DOALL DC-1000CNC 33.5" X 40" HERCULES SERIES AUTOMATIC HORIZONTAL DUAL COLUMN ENCLOSED CNC METAL CUTTING BAND SAW
DOALL DC-1000CNC 33.5" X 40" HERCULES SERIES AUTOMATIC HORIZONTAL DUAL COLUMN ENCLOSED CNC METAL CUTTING BAND SAW
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$272,990.00
  • Stock: In Stock
  • Model: DC-1000CNC
  • Weight: 30,204.00lb
  • Dimensions:
  • 152.00in x 237.00in x 111.00in
  • SKU: DC-1000CNC
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  • This Hercules™ series high production, highly efficient, horizontal automatic, dual column, CNC metal cutting band saw, hydraulically controlled machine with multiple material feeds
  • Designed for vertical cuts, this band saw is ideal for serial production in industrial settings
  • The robust construction, it is possible to cut a wide range of full and profile materials including stainless and tool steel
  • Enclosed design provides very safe operation
  • A large variety of optional accessories are available to customize the machine for specific sawing requirements
  • SIEMENS electronic system PLC control with touch screen display which enables easy and accurate operator control
  • The control system operates the regulation of the cutting feed rate and electronic setting of upper and down position of the arm
  • The PLC displays blade speed and cutting feed and also controls the inputs and outputs for connection of any accessories
  • The machine can operates in two modes:
    • Semi-automatic Cycle - The machine cuts the material immediately in a semi-automatic mode. The operator uses the feeder of
    the machine for the manipulation with the material and for the exact feed of the material into the cutting zone. The movement of
    the feeder is realized by manual buttons or by GTO function. After starting GTO function the operator sets the position of the
    feeder, presses START button and feeder goes to the set position
    • Automatic Cycle - The feeder feeds the material according to the set program. The operator sets the cutting program, machine
    realizes these programs, and it is possible to make 99 different programs. The part of one program is a complete setting of the
    cut, blade speed, feed speed, automatic regulation, height of the material to be cut, the length of the material and number of
    pieces. The length and number of pieces are possible with 99 lines, and the machine feeds differently and set lengths
    automatically
  • The cutting feed rate is regulated by hydraulic throttle valve leaded by the servo motor enabling very precise feed rate. The
    operator sets the program needed with feed rate - mm | min, and the machine will set it up. There are no external factors
    influencing cutting feed like temperature - viscosity of hydraulic oil
  • Two basic regimes of automatic system regulation - ASR:
    • RZP Indicator - System allows to set the optimal cutting feed rate depending on material band position. Cutting feed rate is
    regulated on beginning and end of cut. It is suitable for using of carbide blades
    • ARP Indicator - System of the automatic regulation of the cutting feed rate depending on the cutting resistance of the material
    or blunting the blade
    • System offers two basic modes of ARP:
    • Bi-metal mode is suitable for optimization of the cutting feed when cutting profiles by bi-metal blades. The cutting feed is
    higher if the blade cuts sides of the profile. As the blade reaches the full material, the system reduces the cutting feed
    automatically so that teeth gap of the blade would not be filled
    • Carbide mode is suitable for cutting of full bars. If the blade is excessively loaded the cutting feed reduced on 50% and cut is
    finished by this speed. Safety module with auto diagnostics
  • An emergency stop is mounted on the control panel to shut down all saw operations
  • Band speeds range 50 - 262 FPM | 15 - 80 MPM
  • Automatic feed control with programmable feed rates
  • Variable vise pressure control - set of 2
  • Chain chip conveyor including large chip pan with drain
  • Dual acting index vice jaws for crooked stock
  • Automatic retraction of material in cycle for protection of carbide blade
  • Retractable stationary machine vice jaw
  • Hydraulic band tension
  • Work height sensor
  • Automatic guide arm setting
  • Powered driven band brush
  • Work light
  • Flood coolant system
Cutting Capacity at 90°, Tube | Solid:
Round (Diameter/In. | mm)
Rectangle (H x W/In. | mm)
33.46 | 33.46 | 850 | 850
33.46 x 39.37 | 850 x 1000
Maximum Bundle Capacity at 90° (H x W/In. | mm) 24.01 x 39.37 | 610 x 1000
Minimum Bundle Capacity at 90° (W/In. | mm) 4.52 | 115
Remnant Length Drop (In. | mm) 1.96 | 50
Minimum Butt End (W/In. | mm) 6.69 | 170
Blade Speed (FPM | MPM) 50 - 262 | 15 - 80
Blade Wheel Diameter (In. | mm) TBA
Blade Size (W x THK x L/In. | mm) 2-5/8 x .063 x 373-5/8 | 67 x 1.6 x 9,490
Upper Band Wheel Layback Adjustment 20°
Material Pass Line Height (In. | mm) 24.4 | 620
Standard Indexer | Shuttle Length (Ft. | M) 3.28 | 1
Auto Index Single Stroke (Minimum - Maximum/In. | mm) .118 - 39.37 | 3 - 1,000
Auto Index Multiple Stroke (Maximum/In. | mm) 394 | 9,999
HMI Controller SIEMENS
Numeric Control Program Capacity Yes
Feed System Hydraulic Control
Blade Guides Bi-metal | Carbide
Feed Force Hydraulically Controlled
Multiple Feed (In. | mm) 393.7 | 9,999
Main Motor (HP | kW) 15 | 11.19,
460V/3 Phase/60 Hz.
Hydraulic Pump Motor (HP | kW) 5.36 | 4
Coolant Pump Motor (HP | kW) .20 | .155
Coolant Tank Capacity (Gallons | Liters) 56.79 | 215
Floor Space Dimensions Required (W x L x H/In. | mm) 236.22 x 151.57 x 111.02 | 6,000 x 3,850 x 2,820
Machine Weight (Lbs. | Kg) 30,203.33 | 13,700
Design and specifications are subject to change without notice.
  • SIEMENS Control with Touch Screen Display
  • One 2-5/8"W x .063" THK x 373-5/8"L x .8-3 TPI Bi-Metal Saw Blade
  • Automatic Feed Control with Programmable Feed Rates
  • Variable Vise Pressure Control - Set of 2
  • Chian Chip Conveyor Including Large Chip Pan with Drain
  • Dual Acting Index Vise Jaws for Crooked Stock
  • Retractable Stationary Machine Vice Jaw
  • Automatic Retraction of Material in Cycle for Protection of Carbide Blade
  • Hydraulic Band Tension
  • Work Height Sensor
  • Automatic Guide Arm Setting
  • Powered Driven Band Brush
  • Work Light
  • Flood Coolant System
  • Tool Kit
  • Complimentary Cutting Fluids Package
  • Operator's Instruction and Parts Manuals
  • Mist-style Saw Band Lubrication - Factory Installed
  • Laser Line Generator - Factory Installed
  • Laser Edge Finder - Eliminates Trim Cut - Factory Installed
  • Dynamic Adjustment of Feed Rate to Ensure Cut Squareness - Factory Installed
  • Hydraulic Front and Rear Vise for Nesting - Set of 2 - Factory Installed
  • Programmable Work Height - Factory Installed
  • 3.15"W x .063" THK x 373-5/8"L x .8-3 TPI Bi-Metal Saw Blade - Factory Installed
  • 3.3' | 1000 mm Input Conveyor with Drip Pan | Gutter - 39.4" | 1000 mm Cylinder Width, 3360 Lbs./Ft. | 5000 Kg./M Capacity
  • 3.3' | 1000 mm Output Conveyor with Drip Pan | Gutter - 39.4" | 1000 mm Cylinder Width, 3360 Lbs./Ft. | 5000 Kg./M Capacity
  • 6.6' | 2000 mm Heavy Duty Input Conveyor with One Vertical Roller - 39.4" | 1000 mm Cylinder Width, 4704 Lbs./Ft. | 7000 Kg./M Capacity
  • 6.6' | 2000 mm Heavy Duty Output Conveyor with One Vertical Roller - 39.4" | 1000 mm Cylinder Width, 4704 Lbs./Ft. | 7000 Kg./M Capacity
  • 6.6' | 2000 mm Conveyor Cover - Requires RDT-2000 or TDT-2000 for Proper Attachment
  • 6.6' | 2000 mm Input Conveyor with Drip Pan | Gutter - 39.4" | 1000 mm Cylinder Width, 3360 Lbs./Ft. | 5000 Kg./M Capacity
  • 6.6' | 2000 mm Output Conveyor with Drip Pan | Gutter - 39.4" | 1000 mm Cylinder Width, 3360 Lbs./Ft. | 5000 Kg./M Capacity
  • Additional Conveyor Rollers - Requires RDT for Operation
  • Single Fixed Vertical Guide Roller - 31.5" | 800 mm Cylinder Height - Attaches to RDT for Operation
  • Single Adjustable Vertical Guide Roller - Adjusts Up to 31.5" | 800 mm Cylinder Width - 11" | 280 mm Cylinder Height - Requires RBR for Operation
  • Large Chip Pan with Drain
  • Magnetic Wand Chip Remover
  • Wear Parts Service Kit
  • Start-up Kit - 6 Saw Blades, Vernier Caliper, Heavy-duty Work Gloves, Refractometer, Work Apron, Safety Glasses, Squeegee, Magnetic Wand Chip Remover and Ball Cap
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